Strapi BlogNINGBO · CHINASTART A PROJECT

MANUFACTURING · NINGBO, CHINA

MANUFACTURING, OPEN TO REVIEW.

From material receipt to packing, review the production setting, line controls and inspection route behind an activewear order.

BOOK A FACTORY TOURREVIEW THE FLOOR
TRACEABLE INPUTSFabric code and dye lot
SPECIALIST PROCESSHigh-stretch construction
VISIBLE QUALITYInline and final QC
Illustrative prototype image · replace with verified LAVYSEN photography
01 / FACTORY SNAPSHOT

A stable production base

LAVYSEN / 莱维森 is a Ningbo-area activewear manufacturing and export partner; legal entity, address and factory relationship require documentary confirmation.

Illustrative activewear sewing lineIllustrative fabric rollsIllustrative cutting operation
02 / FACTORY EVIDENCE WALL

See the floor behind the production process

A publishable version needs dated, location-matched photos from the same verified site.

Illustrative factory entrance
Factory entranceVerified sign and address
Illustrative cutting floor
Cutting floorCurrent cutting route
Illustrative sewing line
Sewing lineLine and machines
Illustrative semi-finished goods
Semi-finished goodsSeparate and identify
Illustrative finished garment area
Finished garment areaReview and prepare
Illustrative packing area
Packing areaLabels and cartons
Illustrative fabric warehouse
Fabric warehouseCode and lot storage

All photos on this prototype are illustrative. Replace with verified LAVYSEN facility media before publication.

03 / PEOPLE & EQUIPMENT

Match capability to approved construction

Production equipment, specialist operators and an agreed process map support the approved construction and quality scope.

Construction capability · configuration to verify

  • CAD pattern systems
  • Cutting equipment
  • Overlock / Flatlock / Coverstitch / Bartack
  • Printing / heat transfer
  • Packing and post-process

Specialist team

  • Pattern and sample
  • Cutting
  • Sewing
  • Inline and final QC
  • Packing and warehousing
Illustrative specialist sewing team
Specialist sewing teamIllustrative manufacturing image

Automatic cutting, bonding, laser work, heat transfer, embroidery, printing and washing are marked as internal or approved external for each order.

04 / PRODUCTION FLOW

Seven control points, one order

Each production stage hands its approved input and inspection record to the next team.

01Incoming fabricCode, width, shade and lot
02Relax & spreadApproved knitted-fabric method
03Cutting controlMarker and pattern version
04Sewing / first articleCheck against PPS
05Inline QCCorrect while work is on line
06Final QCAgreed sampling and defects
07Packing releaseRatio, labels and cartons
05 / QUALITY IN PRODUCTION

Quality control through production

Incoming material, in-line work and finished garments are checked against the approved PPS and measurement specification.

Illustrative incoming fabric
Incoming fabricCode, shade and lot
Illustrative in-line inspection
In-line inspectionSeam and first-article checks
Illustrative finished garment
Finished garmentDimensions, appearance and function
Illustrative buyer standard
Buyer standardAgreed sampling plan

Critical, Major and Minor defects, dye-lot separation, isolation, rework and CAPA follow the agreed control plan.

06 / INSPECTION & DOCUMENTATION

Inspection routes that suit your project

Internal review, buyer inspection and independent third-party inspection can be arranged to the agreed scope.

Internal inspectionFactory QC against the agreed checklistBuyer inspectionOn-site review of the approved orderThird-party inspectionIndependent check by agreed plan
MORE MANUFACTURING CONTROLS
08 / FABRIC WAREHOUSE

Trace material into the garment

Illustrative material storage
Material storageIllustrative warehouse image

Record Fabric Code, color, dye lot and PO at receipt and storage. Link finished garment batches to fabric and trim lots; keep buyer-exclusive material and remnants under agreed controls.

09 / PLANNING & LEAD TIME

Start the clock from approved inputs

Planning window: [40–60 DAYS] after PPS approval, deposit and fabric readiness. Book line capacity and track Fabric Ready → Cutting → Sewing → Inline QC → Final Inspection → Ex-factory. Peak demand and holidays can alter timing; rush orders require actual capacity review.

10–12 / OPERATING CONTROLS

Supplier scope, evidence and repeatability

External processes

Declare dyeing, printing, embroidery, bonding, washing and special-trim partners; maintain approved suppliers and buyer-approved changes. Do not transfer complete garment production without permission.

Certificates & responsibility

Publish BSCI, SEDEX, WRAP or ISO only with holder, number, validity, address and covered facility. Social audits are not garment quality certificates.

Repeat & scale

Carry forward Fabric Code, pattern, PPS, color standard and QC history. Quote replenishment separately with and without stock fabric; 1,000 / 3,000 / 5,000-piece scale needs a forecast and line plan.

READY TO START

READY TO REVIEW THE FACTORY?

Request dated site media, a video tour or an agreed on-site / third-party review.

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